XCMG Loader Engine Components: Fuel, Air, Cooling & Starting Systems
The engine is the heart of every XCMG loader, and its accessory systems are the key to maintaining consistent power, fuel efficiency, and long-term reliability. Using non-genuine components can lead to reduced output, higher fuel consumption, and premature wear, directly affecting machine performance and lifespan. XCMG genuine engine parts are engineered with precise fitment, premium materials, and optimized performance tuning. From fuel delivery and air intake to cooling and starting systems, each component works in perfect harmony to ensure your loader delivers maximum efficiency, responsiveness, and durability under all working conditions.
- OEM Precision & Performance
- Enhanced Fuel Efficiency
- Extended Engine Life
XCMG Loader Engine Fuel System Components
Fuel Injection System
Product Range
- Fuel Injection Pump Assembly for XE380C – Ensures precise fuel delivery for consistent combustion efficiency.
- Injector Nozzle for XE380C – Provides fine atomization for complete fuel-air mixing.
- High Pressure Fuel Pump – Maintains stable pressure for modern electronically controlled injection systems.
Technical Specifications
- Injection Pressure: 1800–2200 bar for efficient combustion and reduced emissions.
- Control Precision: ±1% fuel flow deviation, ensuring stable engine performance.
- Durability: Designed for over 10,000 hours of reliable operation under demanding conditions.
XCMG genuine fuel system components guarantee optimal fuel utilization, smooth engine operation, and long-term reliability across all working environments.
Fuel Filtration
Product Range
- Fuel Filter for ZL50GV – Ensures clean fuel supply to the injection system.
- Fuel Water Separator for ZL50GV – Removes moisture to prevent corrosion and injector damage.
- Fuel Coarse Filter Element for ZL55GV – Captures large particles and contaminants from fuel before fine filtration.
Filtration Performance
- Filtration Accuracy: 3–5 μm
- Dust Holding Capacity: ≥20 g
- Water Separation Efficiency: ≥95%
XCMG fuel filtration components safeguard the entire fuel delivery system, ensuring stable combustion, reduced injector wear, and optimal engine efficiency even in harsh operating environments.
Fuel Delivery
Product Range
- Fuel Tank Oil Suction Filter for LW300FV – Prevents impurities from entering the fuel line at the source.
- Fuel Lines, Fittings, and Seals – Ensure reliable, leak-free fuel transfer between tank, pump, and injectors.
- Fuel Transfer Pump & Hand Priming Pump Assemblies – Maintain steady fuel flow and enable manual priming during maintenance or startup.
XCMG fuel delivery components are engineered for leak prevention, vibration resistance, and pressure stability, ensuring consistent fuel supply and reliable engine performance under all operating conditions.
XCMG 1001120353 Fuel Fine Filter Element For ZL33FV
XCMG 1002166148 Fuel Coarse Filter Element For ZL55GV
XCMG 1003308082 Fuel Coarse Filter Element For ZL33FV
XCMG 1004526800 Fuel System Protector For LW300FN
XCMG 612600081294 Water Fuel Separator For ZL50GN
XCMG 612600081334H Fuel Filter For ZL50GN
XCMG 801140321 XCXZX-LW7701 Fueltank Fuel Filter For LW300FV
XCMG 803164228 WU-16×100-J Fuel Tank Oil Suction Filter For LW300FV
XCMG 1000424916 Fuel Water Separator For ZL50GV
XCMG 1000495963 Fuel Filter For ZL50GV
XCMG 1000871105 Fuel Filter For LW180K
XCMG 1000964807 Fuel Filter For ZL50GV
XCMG Loader Engine Air Intake Systems
Turbocharging System
Product Range
- Turbocharger for LW300FV – Enhances engine air intake for higher power and torque output.
- Turbocharger Assembly for ZL33FV – Complete turbo unit ensuring optimized boost response and efficiency.
- Turbocharger Oil Pipe for ZL55GV – Provides reliable lubrication and cooling to the turbo bearings.
Performance Features
- Boost Pressure Range: 1.5–2.5 bar
- Maximum Speed: ≤120,000 rpm
- Response Time: ≤2 seconds
XCMG turbocharging systems are designed for fast response, high efficiency, and durability, ensuring strong acceleration, fuel efficiency, and consistent power delivery even under heavy workloads.
Air Filtration System
Product Range
- Air Filter for ZL50GV – Ensures clean intake air for stable engine performance.
- Primary Air Filter for LW300FV – Provides first-line filtration against dust and particles.
- First Coarse Air Filter for ZL50GV – Designed for high-dust environments to extend main filter life.
Filtration Standards
- Filtration Efficiency: ≥99.9%
- Initial Resistance: ≤2.5 kPa
- Service Life: 1,000–2,000 hours
XCMG air filtration systems are engineered to protect the engine from particulate contamination, maintain optimal combustion, and extend the service life of key powertrain components under harsh working conditions.
Air Management Components
Product Range
- Air Compressor for LW300FN – Provides stable compressed air supply for braking and control systems.
- Air Connecting Rubber Pipe for LW300FV – Ensures airtight intake flow between components with high heat and vibration resistance.
- Intake Manifold Gasket for LW300FN – Delivers reliable sealing to prevent air leakage and ensure efficient combustion.
XCMG air management components are designed for precise airflow control and system sealing, ensuring optimal engine breathing efficiency, reduced intake loss, and consistent performance across demanding operating environments.
XCMG 13024210 Air Compressor For LW300FV
XCMG 13039241 Air Connecting Pipe For LW300FV
XCMG 252115273 Air-Conditioning Compressor For ZL50GN
XCMG 803588835 ASYZY50144 Air Conditioning Control Switch For LW300FV
XCMG 860152446 Air Filter For ZL50GV
XCMG 860152447 Return Air Filter For ZL50GV
XCMG 1000533490 Air Connecting Rubber Pipe For LW300FV
XCMG 1000701775 Air filter body(1000701775) For LW180K ARAI
XCMG 1000848276 Air Compressor For LW300FN
XCMG 612600114525 Primary Air Filter For LW300FV
XCMG 612600114527 First Coarse Air Filter For ZL50GV
XCMG 612600115007 Air Connecting Rubber Pipe For ZL50GN
XCMG 612600115014 Primary Air Filter For ZL50GN
XCMG 612600130651 Air Compressor For ZL50GN
XCMG P628862 And P628866 Air Filter Element For ZL33FV
XCMG Loader Engine Cooling Systems
Radiators & Intercoolers
Product Range
- Radiator for ZL50GV – Efficiently dissipates engine heat to maintain optimal operating temperature.
- Intercooler Outlet Pipe for LW300FN – Ensures smooth airflow and temperature balance between turbocharging and combustion systems.
- Hydraulic Oil Radiator for ZL55GN – Provides reliable cooling for the hydraulic circuit, preventing thermal overload.
Cooling Performance
- Heat Dissipation Capacity: ≥300 kW
- Aerodynamic Design: Optimized airflow pattern for reduced resistance
- Core Material: High-efficiency copper or aluminum core for enhanced durability and heat transfer
XCMG radiators and intercoolers ensure stable thermal balance, extended component life, and consistent engine performance under heavy-duty working conditions.
Water Pumps & Lines
Product Range
- Water Pump for XE215C – High-efficiency pump ensuring stable coolant circulation.
- Coolant Hose for XE80C – Flexible and heat-resistant hose for secure fluid transfer.
- Water Pipe for XE140I – Durable pipe with anti-corrosion coating for long-term use.
Technical Parameters
- Flow Rate: ≥400 L/min
- Head Pressure: ≥15 m
- Seal Life: ≥5,000 hours
XCMG’s water pumps and cooling lines deliver reliable coolant flow, minimal leakage, and excellent temperature control, safeguarding engine performance across all operating conditions.
Temperature Control
Product Range
- Thermostat for XE230C – Maintains optimal engine operating temperature by regulating coolant flow.
- Water Temperature Gauge for LW300FN – Provides real-time monitoring of engine coolant temperature.
- Temperature Sensors & Fan Clutch Assemblies – Ensure precise thermal management and responsive cooling system operation.
XCMG temperature control components are engineered for accurate thermal regulation, rapid response, and long-term reliability, helping prevent overheating and maintaining engine efficiency under all working conditions.
XCMG 803502469 Water Temperature Gauge For LW300FN
XCMG 860545472 COOLANT For ZL55GV
XCMG 252609677 Intercooler Outlet Pipe For LW300FV
XCMG 252916527 Hydraulic Oil Radiator For ZL55GV
XCMG 860151797 Radiator Cap For ZL50GN
XCMG Loader Engine Starting & Charging Systems
Starting Systems
Product Range
- Starter Motor for ZL50GV – Provides reliable engine cranking for quick startup.
- Starter for LW300FN – High-torque starter for heavy-duty engine engagement.
- Starter Assembly for ZL33FV – Complete unit ensuring consistent performance and durability.
Performance Specifications
- Starting Power: 4–8 kW
- Torque Output: 25–50 Nm
- Starting Time: ≤10 seconds
XCMG starting systems are designed for rapid, reliable engine ignition, ensuring dependable operation in all environmental conditions and minimizing downtime.
Charging Systems
Product Range
- Alternator for ZL50GV – Supplies stable electrical power for onboard systems.
- Generator for XE140C – Heavy-duty generator for consistent voltage output.
- Voltage Regulators & Charging Indicators – Ensure safe and accurate battery charging and system monitoring.
Output Characteristics
- Rated Output: 80–150 A
- Regulated Voltage: 28 V ±0.5 V
- Efficiency: ≥75%
XCMG charging system components provide stable power supply, reliable voltage regulation, and high efficiency, supporting all electrical and control functions of the loader under demanding operational conditions.
XCMG 13033591 Starter For LW300FN
XCMG 860514933 Starter For ZL50GV
XCMG 1000210294 Starter Motor For ZL50GV
XCMG 1000518354 Starter Motor For ZL33FV
XCMG 803593129 Alternator For ZL50GV
XCMG 1001828445 Alternator For ZL50GV
XCMG 612600090506 Alternator For ZL50GN
XCMG Loader Engine Lubrication & Exhaust Systems
🛢️ Lubrication Systems
Product Range
- Oil Pump for XE35U – Ensures consistent oil circulation for engine components.
- Lube Oil Filter for XE210 – Removes impurities to protect moving parts from wear.
- Oil Cooler Cap for ZL50GV – Maintains optimal oil temperature and prevents leaks.
Lubrication Performance
- Oil Pressure Range: 3–5 bar
- Filtration Accuracy: 10–15 μm
- Flow Rate Guarantee: ≥100 L/min
XCMG lubrication systems ensure stable oil supply, effective contamination control, and optimal thermal management, prolonging engine life and maintaining peak performance.
🚗 Exhaust Systems
Product Range
- Silencer for LW300FN – Reduces exhaust noise and vibration.
- Exhaust Connecting Pipe for ZL50GV – Ensures leak-free exhaust flow and structural integrity.
- EGR Valve for ZL50GN – Controls exhaust gas recirculation for emission compliance.
XCMG exhaust components are designed for efficient emission management, noise reduction, and durability, helping engines meet regulatory standards while maintaining operational efficiency.
XCMG 803164228 WU-16×100-J Fuel Tank Oil Suction Filter For LW300FV
XCMG 1000491060 Oil Filter Element For ZL33FV
XCMG 1002003545 Oil Filter Element For ZL33FV
XCMG 13063693 Silencer For LW300FN
XCMG 1001173879 Silencer For LW180K
XCMG 1001932554 Exhaust Connecting Pipe For ZL50GV
XCMG 610800110309 EGR Valve Gasket For ZL50GN
XCMG 612600113980 EGR Valve For ZL50GN
Why Choose XCMG Loader Engine System?
Choosing our XCMG loader transmission parts means you get precision-engineered, durable, and reliable components that help maximize uptime, reduce maintenance costs, and enhance overall loader performance.
Reliable Power Source
Engine components are engineered for consistent performance under heavy-duty operation.
Genuine Component Assurance
Precision-fit parts reduce wear, maintain fuel efficiency, and prevent early failure.
Optimized System Integration
Fuel, air, cooling, and starting systems work seamlessly for maximum efficiency.
Durability & Longevity
High-quality materials and rigorous testing ensure extended service life.
Emission Compliance
Components meet China Stage III–V standards for reduced environmental impact.
Professional Support
Technical guidance, diagnostics, and on-site support ensure minimal downtime.
XCMG Loader Engine System Architecture
⚙️ System Integration Concept
XCMG engine systems are designed with a fully coordinated powertrain structure, integrating every stage from air intake → fuel injection → combustion → exhaust → cooling. This ensures seamless energy conversion and stable performance under all workloads.
The architecture achieves a fine balance between power, fuel economy, and emission compliance, while intelligent control modules precisely coordinate with mechanical components to maximize operational efficiency and responsiveness.
📊 Performance Indicators
- Power Output: Rated power, torque curve, and reserve capacity for heavy-duty performance.
- Fuel Economy: Optimized specific fuel consumption and load characteristics for efficient operation.
- Emission Compliance: Meets China Stage III, IV, and V standards.
- Reliability Metrics: High MTBF, extended overhaul intervals, and long lifecycle durability.
XCMG Loader Engine Maintenance & Diagnostics
Following these maintenance and diagnostic practices ensures engine reliability, consistent performance, and extended service life for XCMG loaders under all working conditions.
🛠️ Preventive Maintenance Plan
Daily Checks:
- Engine oil level, coolant level, and fuel filter condition
- Air intake system sealing and belt tension
- Starter battery voltage and charging system operation
Scheduled Maintenance Intervals:
- Oil Filter: Every 500 hours
- Fuel Filter: Every 1,000 hours
- Air Filter: According to differential pressure indicator
- Coolant: Every 2,000 hours or annually
🔧 Common Fault Diagnostics
Starting Issues:
- Starter motor troubleshooting procedure
- Fuel system priming and air removal
- Preheating system inspection
Power Loss:
- Turbo boost pressure measurement
- Fuel injection pressure testing
- Intake system leak detection
Overheating:
- Cooling system venting procedure
- Radiator cleaning and maintenance
- Water pump performance testing
XCMG Loader Engine System
Performance Upgrades
🚀 Power Enhancement Kits
- High-Altitude Kit: Turbocharger tuning and fuel system optimization for stable performance in elevated terrains.
- High-Temperature Environment Kit: Reinforced cooling system and optimized thermal management to maintain efficiency under extreme heat.
- Fuel Efficiency Kit: High-performance injectors combined with intelligent engine control for reduced fuel consumption and improved operating economy.
XCMG performance upgrade kits are engineered to maximize engine power, reliability, and efficiency under specialized working conditions, ensuring loaders perform optimally in all environments.
Model Compatibility
📋 Engine Platform Matching
- WP10/WP12 Platform: Compatible with ZL50 series loaders
- YC6 Series Platform: Compatible with LW300 series loaders
- 4DX/6DX Platform: Designed for small loader series
- China Stage IV/V Upgrades: Guidelines for after-treatment system compatibility
XCMG ensures that engine components are fully compatible with each platform, maintaining performance, emissions compliance, and reliability across different loader models.
Technical Support
🔧 Expert Services
- Performance Tuning: Fuel system calibration and turbocharger boost adjustment
- Fault Analysis: Professional diagnostics using advanced equipment and data flow analysis
- Training Services: Engine system maintenance and operational training courses
- On-Site Support: Emergency troubleshooting and field service for critical failures
XCMG technical support provides professional guidance and rapid problem resolution, ensuring maximum uptime and optimal engine performance.
FAQs of XCMG Loader Transmission
Recommended inspection at 4000-hour intervals. Check for shaft play, oil leaks, and compressor wheel condition for optimal performance.
Hard starting, power loss, excessive smoke, and abnormal noises indicate potential injection pump issues requiring immediate attention.
Regular coolant replacement, radiator cleaning, and proper belt tension maintenance are essential for optimal cooling performance.
Yes, we offer performance upgrade kits with complete installation guidance and calibration support for improved efficiency.
Xuzhou City, China
Shipping Address: Yindi machinery market, Jiawang District,Xuzhou City, Jiangsu Province, China
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