XCMG Loader Braking & Steering Systems: Brake, Steering & Safety
XCMG Loader Braking & Steering Systems form the safety lifeline of every loader, ensuring stable control, precise handling, and reliable stopping power in all working conditions. Using non-genuine brake or steering components risks severe safety failures — from brake loss to steering instability — that can lead to costly accidents and equipment damage. Genuine XCMG parts are built to meet the highest safety and performance standards, delivering superior response accuracy, consistent hydraulic control, and long-lasting durability that keeps your machine and operators safe.
- Maximum Safety Assurance
- Precision Steering Control
- OEM Reliability & Performance
Braking System Components – Brake Assemblies
XCMG genuine brake assemblies are designed for maximum safety and consistent stopping performance under heavy-duty operating conditions. Each component is precision-engineered and tested to meet international braking standards.
Product Range
Disk Brake Assembly for LW180K – Ventilated disc design for improved heat dissipation and braking stability.
Brake Assembly for LW300FN – Complete hydraulic brake unit ensuring balanced braking force.
Brake Cylinder for ZL48GV – High-strength cylinder providing reliable hydraulic actuation.
Caliper for LW300FN – Durable caliper with optimized sealing for long-term performance.
Technical Features
Ventilated Disc Design: Enhances cooling efficiency and prevents thermal fade.
Dustproof Sealing: Protects internal components and extends service life.
Heat Dissipation Optimization: Maintains braking performance under continuous load.
Safety Standards
All XCMG braking components are tested and certified in compliance with ISO 3450 safety standards, ensuring consistent, reliable, and secure operation in demanding working environments.
XCMG 275102159 DISK BRAKE ASSEMBLY For ZL33FV
XCMG 408100380 Brake Assembly For LW300FN
XCMG 860128548 Brake Assembly For LW180K
XCMG 860130255 Disc Brake Assembly For LW180K
XCMG 252115199 Brake Cylinder For ZL50GV
XCMG 860142659 Caliper For LW300FN
Braking System Components - Brake Friction Parts
XCMG brake friction parts are designed to deliver stable braking performance, long service life, and safety under extreme working conditions. Each component is formulated and tested to achieve optimal friction balance and wear resistance.
Product Range
Friction Pad for LW180K – High-durability pad offering consistent braking response.
Brake Pad for ZL50GV – Precision-engineered for stable friction performance across temperature ranges.
Brake Disc for LW180K – Heat-treated disc ensuring excellent thermal stability and surface strength.
Material Technology
Asbestos-Free Formulation: Environmentally safe and compliant with modern safety standards.
High-Temperature Stability: Maintains consistent friction under heavy load and continuous braking.
Wear-Resistant Composition: Reduces material loss and extends service intervals.
XCMG 860114726 Friction Pad For Parking Brake For LW300FV
XCMG 860141918 Friction Pad For LW180K
XCMG 860115231 Brake Pad For ZL50GV
XCMG 860130255 Disc Brake Assembly For LW180K
XCMG 860141912 Brake Disc(Big) For LW180K
XCMG 860141912 Brake Disc(Small) For LW180K
Braking System Components - Brake Control Units
XCMG brake control units provide precise hydraulic and electronic regulation for consistent braking performance and operator safety. Each component is engineered to deliver stable pressure control, smooth modulation, and dependable reliability in harsh working environments.
Product Range
Brake Control Valve for LW300FN – Ensures accurate pressure distribution and smooth braking response.
Brake Valve for ZL50GV – Designed for high-pressure control and reliable brake actuation.
Boosting Pump for LW300FN – Enhances hydraulic pressure for efficient brake assist.
Parking Electromagnet for LW300FN – Provides secure and responsive parking brake engagement.
Control Precision
Pressure Regulation: Maintains stable braking force across variable load conditions.
Progressive Braking: Smooth modulation for operator comfort and equipment safety.
Anti-Lock Function: Prevents wheel lockup during emergency or downhill braking.
Reliability
Enhanced Sealing Performance: Prevents hydraulic leakage and pressure loss.
Contamination Resistance: Protects internal components from wear and debris, ensuring long service life.
XCMG 252115120 Brake Valve For ZL50GV
XCMG 800901158 Brake Control Valve For LW300FN
XCMG 800901152 Boosting Pump For LW300FV
XCMG 860117735 Boosting Pump Seal Kit For ZL50GV
XCMG 612600180175 Parking Electromagnet For LW300FN
Steering System Components - Steering Gears & Valves
XCMG steering systems combine hydraulic precision with intelligent control to deliver smooth, responsive, and stable steering performance under all operating conditions. Each steering gear and valve is engineered for durability, feedback accuracy, and safety.
Product Range
Steering Gear for LW300FV – High-precision steering gear providing consistent control and reliable torque transmission.
Orbital Valve Assembly for LW300FN – Compact design with precise oil flow distribution for responsive steering.
Multifunction Valve for ZL50GN – Integrates load-sensing and pressure-compensation features for optimized steering efficiency.
Steering Characteristics
Load-Sensing Control: Automatically adjusts steering effort according to working load.
Pressure Compensation: Maintains stable hydraulic flow for smooth directional response.
Dead-Zone Adjustment: Ensures accurate steering control and minimizes lag or drift.
Handling Experience
Road Feedback Sensitivity: Delivers natural steering feel for improved operator awareness.
Speed-Proportional Steering Force: Adapts steering resistance according to vehicle speed for enhanced comfort and safety.
XCMG 803086403 Steering Gear For LW300FV
XCMG 803004125 Orbital Valve Assembly For LW300FN
XCMG 803004037 Multifunction Valve For ZL50GN
XCMG 860110632 Multifunction Valve Repair Kit For LW180K
Steering System Components - Steering Actuators
XCMG steering actuators convert precise hydraulic control into stable and powerful mechanical movement, ensuring accurate steering response and long-term reliability. Each component is designed for heavy-duty operation and tested to meet XCMG’s strict performance and safety standards.
Product Range
Steering Cylinder Seal Kit for ZL55GV – High-quality sealing kit ensuring long-lasting cylinder performance.
Steering Cylinder Assemblies – Provide reliable hydraulic-to-mechanical motion conversion with minimal leakage.
Steering Link Rods & Knuckles – Deliver stable load transfer and precise directional control under heavy loads.
Sealing Technology
High-Pressure Sealing: Designed to withstand demanding hydraulic conditions without performance loss.
Dust Protection Design: Prevents contamination and extends service intervals.
Long-Life Materials: Wear-resistant compounds ensure sustained sealing performance and reduced maintenance.
Structural Strength
High Load Capacity: Engineered for stability during full-load steering operations.
Fatigue Resistance: Tested for long service life under repetitive stress.
Enhanced Safety Factor: Provides robust mechanical integrity to prevent failure in extreme conditions.
XCMG 910604113 Steering Cylinder Seal Kit For ZL55GV
Hydraulic Lines & Connections
XCMG hydraulic lines and connection assemblies ensure reliable fluid transmission and pressure stability across the braking and steering systems. Each component is manufactured with precision to withstand high-pressure operation and maintain system integrity under demanding working conditions.
Product Range
Brake Oil Tube for ZL50GN – High-strength steel tubing designed for stable fluid delivery in brake systems.
Hose Assembly for ZL50GV – Flexible, pressure-resistant hose assembly with reinforced layers for durability.
Joint Block for ZL50GV – Precision-machined connector block ensuring secure and leak-free hydraulic connections.
Technical Specifications
Pressure Rating: Designed for high-pressure brake lines (≥25MPa) to ensure safe and consistent performance.
Safety Standards: Fully compliant with SAE J1402 brake hose standards for reliability and operator safety.
XCMG 252907054 Brake Oil Tube For ZL50GV
XCMG 252907056 Brake Oil Tube For ZL50GV
XCMG 251800279 Joint Block For ZL50GV
XCMG 252900347 Joint Block For ZL50GV
Why Choose XCMG Loader Braking & Steering System
Choosing genuine XCMG parts ensures consistent performance, enhanced safety, and long-term reliability under all operating conditions.
Safety First
Designed as the loader’s “lifeline” for reliable braking and precise steering.
Precision Control
Advanced valves, pumps, and actuators ensure smooth and responsive operation.
Durable Components
High-strength materials and optimized surface treatments for long-lasting performance.
Redundant Safety Systems
Emergency brakes, auxiliary steering, and safety valves provide backup protection.
Broad Model Compatibility
Components matched to small, medium, and large loader systems.
Reliable Maintenance & Diagnostics
Simplified checks, preventive schedules, and clear fault analysis for maximum uptime.
XCMG Safety System Technology
Integrated Safety Design
XCMG braking and steering systems are engineered with a comprehensive safety philosophy that combines precision control with multi-level redundancy.
Braking System Types: Full-hydraulic brake, air-over-hydraulic brake, and electro-hydraulic brake configurations for different loader classes.
Steering System Architecture: Full-hydraulic, load-sensing, and pilot-control steering systems for smooth and reliable maneuvering.
Safety Redundancy: Dual-circuit braking, emergency steering capability, and fail-safe operating modes ensure safety even under extreme conditions.
Performance Standards
Each component meets strict testing and validation criteria to guarantee operator and equipment safety.
Braking Distance: Meets XCMG’s in-house standards for full-load stopping distance.
Steering Effort: Optimized steering torque and response characteristics for operator comfort and precision.
System Response: Rapid brake and steering actuation times verified through bench and field testing.
Reliability: Proven MTBF (Mean Time Between Failures) data for long-term system dependability.
Loader Braking Steering Diagnostic & Maintenance
Regular inspection and accurate diagnostics are essential to maintain the safety and reliability of XCMG braking and steering systems. The following guide outlines common issues, root causes, and maintenance best practices.
Brake System Diagnostics
Weak Braking Force: Possible causes include booster pump malfunction, contaminated brake fluid, or worn friction pads.
Brake Deviation: May result from a stuck wheel cylinder, warped brake disc, or tire imbalance.
Noise or Vibration: Often caused by hardened pads, uneven disc wear, or loose installation.
Warning Indicators: Brake wear sensors, low fluid level alerts, and pressure alarms should be checked immediately.
Steering System Diagnostics
Heavy Steering: Caused by low pump pressure, internal leakage in the steering gear, or poor fluid quality.
Loose Steering: May indicate excessive linkage clearance, worn steering gear, or loose mounting.
Noise or Sticking: Often related to fluid contamination, component wear, or air ingress in the system.
Preventive Maintenance Schedule
Daily Checks:
Inspect brake and steering fluid levels.
Check for external leaks.
Examine friction pad thickness, disc condition, and steering linkage tightness.
Periodic Maintenance:
Brake Fluid Replacement: Every 12 months or 2,000 operating hours.
Pad Replacement: Preventive replacement before reaching wear limit.
System Bleeding: Always perform air bleeding after major maintenance or component replacement.
Loader Braking Steering Model Compatibility
XCMG brake and steering components are engineered for compatibility across a wide range of loader models, ensuring optimal system performance, safety, and maintenance efficiency.
Brake System Compatibility
LW180K Series: Full-hydraulic braking system for reliable stopping power.
ZL50G Series: Air-over-hydraulic brake system for balanced force and smooth actuation.
LW300 Series: Electro-hydraulic braking system for precise control and enhanced responsiveness.
Steering System Compatibility
Small Loaders: Mechanical feedback steering for intuitive control.
Medium Loaders: Load-sensing steering for adaptive responsiveness under varying loads.
Large Loaders: Pilot-controlled steering for precise maneuvering and smooth operation.
FAQs of XCMG Loader Braking & Steering
Recommended interval is 2000 hours or annually. Contaminated fluid can cause brake failure and system corrosion.
Unusual noises, difficult steering, fluid leaks, and erratic operation indicate potential issues requiring immediate attention.
Use wear indicators or measure thickness. We provide wear gauges and replacement guidelines for all models.
Yes, we offer safety upgrade kits with complete installation guidance and technical support.
Xuzhou City, China
Shipping Address: Yindi machinery market, Jiawang District,Xuzhou City, Jiangsu Province, China
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